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Discussion Starter #21
I just had my tank replace as well 2 days ago- it seems that this problem is also bleeding over to the 2008 models as well(which mine is). The dealer had one in stock and repaced that along with the fuel pump and o ring in 2 hours.
Great to hear your issue was resolved and as a former Chrysler Parts Manager they would not have a NITRO gas tank in stock unless there was a demand and issue with them!
 

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Dashlights Come On When Driving & Gas Overfilling

Good news !
Both problems resolved.

The dashlights issue did not throw any codes, but the dealer updated the software on all modules in January 2011. Only had the one occurrence, and none since the update.

The gas tank was replaced on 2/17/11. The vent was stopped up or faulty.
Not sure if possibly the rollover valve was defective also or instead, but the diagnosis was the vent.

I found an excellent dealership for service in Poplar Bluff, Missouri, and we will have a long term relationship. They had experience with both problems, and are service oriented.

All okay now. I love my 2007 Dodge Nitro SLT - Inferno Red Crystal Pearlcoat.

Anne
 

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Discussion Starter #23
Thanks Anne for the update and the "Good News"!
 

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Discussion Starter #24

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fuel pumping problem

I have a 2007 Nitro and started having this problem around a month or so ago.
When I have finished fueling it just blows out around a half a gallon of fuel or less with some pressure behind it.
 

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called Dodge direct

Same problem here with a 2008 Nitro R/T, 43000 miles (out of warranty), 2nd owner. I called Dodge direct and complained it is a safety concern both for roll over and fueling issues. They said I needed to take it to a dealer for evaluation. I did and of course they charged me $76 to tell me what I already knew, the safety valve in the gas tank was bad requiring a new tank. Dodge got back to me and said they would do a one time replacement for $50 co-pay. Instead of fighting the charges I paid up and they replaced the tank which corrected the problem.
 

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Discussion Starter #27
Same problem here with a 2008 Nitro R/T, 43000 miles (out of warranty), 2nd owner. I called Dodge direct and complained it is a safety concern both for roll over and fueling issues. They said I needed to take it to a dealer for evaluation. I did and of course they charged me $76 to tell me what I already knew, the safety valve in the gas tank was bad requiring a new tank. Dodge got back to me and said they would do a one time replacement for $50 co-pay. Instead of fighting the charges I paid up and they replaced the tank which corrected the problem.
Still better and safer than the $1,000 or more it would have cost! So far it looks like there is not going to be any Federal required RECALL.

Thanks for your post since the $50 deal plus, might also be available to other Nitro owners here.
 

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Discussion Starter #28
Fuel Spit-back Continues to Plague Chrysler Vehicles, Owners on the Hook

Reprinted from The Safety Record, Volume 8, Issue 1, March 2011

Fuel “spit back” through the filler neck has been a longstanding problem in several Chrysler, Dodge and Jeep models, caused by the Inlet Check Valve (ICV) mounted in the fuel tank. Despite some limited recalls and at least one extended lifetime warranty, this defect, which first surfaced in 2001, continues to plague a number of models. Tens of thousands of vehicles are outside of any campaign, forcing owners to pay for a repair that requires replacement of the entire tank assembly.

Numerous Dodge Durango owners have complained to NHTSA and Chrysler. Others have commiserated about “spit back” on Internet blogs and enthusiast websites, and posted dramatic video footage showing geysers of gasoline or significant fuel dumps into the concrete around the pump.

And yet, NHTSA has walked away from the problem. Citing the absence of a safety defect trend, the Office of Defects Investigations last month closed a Preliminary Evaluation into fuel spills and spit backs from the filler neck in 2007 and 2008 Model Year Jeep Wranglers. ODI had logged 895 failure reports, including 473 complaints directly to the agency, but dismissed those complaints as influenced by internet related publicity before and during the investigation. (See The Hype Hypothesis, p. 1).

More relevant to the agency’s reasoning was a Chrysler technical service bulletin issued five days before the inquiry officially closed, initiating a lifetime warranty program for 135,000 2007-2008 Jeep Wranglers built between March 2007 and April 2008. Owners of other problematic vehicles, however – namely the 2005-2006 Jeep Wrangler and the 2005-2008 Dodge Durango/ Chrysler Aspen were on their own.

NHTSA initiated investigation PE10-032 on August 23, 2010 based on 217 consumer complaints involving 2007-2008 Jeep Wranglers related to fuel spilling out during the refueling process. NHTSA’s letter to Chrysler, notifying them of the investigation, indicated that it had received similar VOQs (Vehicle Owner Questionnaire) on earlier generation 2005 and 2006 Wranglers, as well as 2005 though 2008 Dodge Durangos.

Bad Check Valve? Check.

These Jeeps suffer from a defective Inlet Check Valve, incorporated into the fuel tank at the top where the fuel enters from the fuel filler tube neck during the refueling process. The ICV is designed to close when the fuel level in the tank reaches a near full level to prevent the air pressure created in the top of the fuel tank during refueling from pushing the fuel that is still in the filler neck back out of the filler tube. If the check valve fails, fuel can spill or “spit back” onto the ground or the person refueling the vehicle.

In its response to NHTSA’s Office of Defects Investigation, Chrysler claimed that it couldn’t find the root cause of the ICV sticking, and blamed it on the ethanol content of the most common form of fuel available to consumers today. The automaker said that gas with ethanol levels higher than 10 percent can cause the components within the valve to swell which would prevent it from properly closing. Chrysler also claimed it performed a dimensional analysis of the ICVs and could find no design problem.

And yet, Chrysler has battled this same fuel spit-back problem three times before. In December 2001, Chrysler initiated a recall covering some 2002 Jeep Grand Cherokees, to remedy fuel inlet check valves that may partially stick in the open position, allowing the fuel to spill out of the fuel tube due to pressure differences between the tank and the atmosphere. Chrysler had determined that certain valve components, combined with fuel swell, could create an interference fit, allowing the valve to remain partially open.

Similarly, in February 2005, Chrysler recalled 2005 Dodge Durangos manufactured from March 2004 to November 2004 for the fuel tank filler tube inlet check valve. Again, the recall noted that the valve may not fully close at the end of refueling which could allow some fuel to escape from the vehicle filler neck. According to Chrysler, this was a manufacturing problem. The automaker alleged that the supplier, Inergy Automotive Systems, had not centered the valve when it was welded to the fuel tank, causing the valve to be distorted by exposure to excessive heat.

Four years later, Chrysler expanded the 2005 recall to include more vehicles, because the corrections in the manufacturing process initiated after the original recall were only partially effective in preventing a failure of the fuel inlet check valve.

Chrysler also had issues with the fuel tanks being difficult to fill and the fuel nozzle shutting off repeatedly during refueling. On September 1, 2009, Chrysler published “TSB 14-001-09 Rev. A” which covers a wide range of Chrysler, Dodge and Jeep vehicles.

To date, Chrysler has gotten away with limited recalls that fail to address the problem. That leaves thousands of vehicle owners to pay for the replacement of the entire fuel tank assembly, if they want to fill up without endangering their health or the environment from a plume of gasoline spewing from the tank.


 

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I actually took my Nitro to the Dodge dealer and complained enough and they finally replaced the fuel tank. Almost $700 on repairs. I have had no trouble since they replaced the tank. And I got it all done for no cost.
 

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Discussion Starter #30
jlee7765;[B said:
13788[/B]]I actually took my Nitro to the Dodge dealer and complained enough and they finally replaced the fuel tank. Almost $700 on repairs. I have had no trouble since they replaced the tank. And I got it all done for no cost.
Great News!
 

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Discussion Starter #31
DODGE New right-side door latches may be in the offing for some 2010 Dodge Journey and 2010-11 Dodge Nitro models (and the similar 2010-11 Jeep Liberty as well). In T.S.B. L15 issued on June 30, Chrysler said the vehicles may develop a ratcheting sound when using the power door locks. The latches will be replaced free; owners should receive letters regarding the fix.
 

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My Nitro does the same thing. I took it in and they fixed the problem but didn't last very long. It is no longer under warranty so I just put up with it now.
 

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same problem with fuel

I'm strangely relieved to hear that the 2007 Nitro 4x4 has the same problem that I'm currently experiencing with my 2008. I just bought mine this summer after a severe accident that totaled my last car and the fuel flowing back out of the tank started about October. I thought it was because of the cold here in norther NH but it got consistently worse until it took so long to fill my gas tank and was costing so much that I didn't know what else to do but take it to the shop. They said its the vent sensor inside the tank and the whole tank is being replaced tomorrow for $800. ugh!!!!! Good luck all!:(
 

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Discussion Starter #35
Recall: Fuel Tank Control Valve

Recall: Fuel Tank Control Valve

February 21, 2013 , Auburn Hills, Mich.

Chrysler Group LLC will conduct a safety recall to locate 16 vehicles with damaged fuel tank control valves.

They are among 1,934 model-year 2013 Chrysler 200 and Dodge Avenger mid-size sedans built over a five-day period last fall and sold in North America. A routine maintenance operation led the tank supplier to discover it had shipped damaged goods.

Chrysler Group dealers will inspect all vehicles subject to the recall. If damaged control valves are found, the vehicles’ fuel-tank assemblies will be replaced at no cost to customers.

Damaged control valves could cause engine stalling or fuel leakage.

Chrysler Group is unaware of any accidents or injuries linked to this campaign. Nor is Chrysler Group aware of any complaints.

Affected customers will be notified directly.







When I first saw this Recall Notice I thought they were going to finally recall those Nitros with defective roll-over gas tank valves, that Owners did not already have their fuel tanks replaced under warranty. No such luck just 16 defective/damaged 2013s !
 

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Discussion Starter #36
Just receive this letter today from Chrysler that my 2007 Nitro now has a "Lifetime Warranty" on the fuel tank inlet valve! Great since I already had the complete tank replaced under warranty. If you have experienced this issue (covers Jeep Liberty too) it may be time to have it checked again or if you have paid for a replacement you may be subject to a full refund. Finally!






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Discussion Starter #37
Nitro Recall: Drive Shaft Shield

Statement: Tunnel Shield
April 9, 2013 , Auburn Hills, Mich. -

Chrysler Group LLC will recall approximately 78,500 older-model 4x2 SUVs to brace a heat shield that can loosen and contact the driveshaft, causing wear and possible breakage over time.

Chrysler Group is unaware of any collisions or injuries associated with the condition. Vehicles equipped with 4x4 drivelines are unaffected.

The action follows fewer than 40 complaints of broken driveshafts on the 2007 and 2008 Dodge Nitro, Jeep Liberty and the Liberty’s sister model sold outside NAFTA. There are no connections between these vehicles and any models currently in production or planned for production.

To remedy the condition, Chrysler Group dealers will install a bracket to hold the shield in place. The repair will be performed at no cost to customers. Chrysler Group will notify these customers directly.

Affected are approximately 61,400 vehicles in the U.S.; 1,000 in Canada; 13,700 in Mexico and 2,300 outside NAFTA.
 

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Discussion Starter #38
Chrysler is recalling nearly 80k Dodge Nitro and Jeep Liberty SUVs due to transfer case defect, which may cause drive shaft breakage.


Chrysler drive shaft recall


04/10/2013

Affected by Chrysler’s drive shaft recall are 78,500 model year 2007-2008 Dodge Nitro and 2008 Jeep Liberty 4x2 SUVs manufactured between March 2006 and March 2008. The vehicles in question may be equipped with a faulty transfer case heat shield, which may drop down and rub against the drive shaft. As a result, the drive shaft may weaken and possibly break.

Consequently, the broken drive shaft may strike the transfer case tunnel, leading the airbag computer to believe that a crash has occurred, thus deploying the airbags. Drive shaft failure may also result in a loss of motive power. Either condition may increase the likelihood of a crash, according to the National Highway Traffic Safety Administration. Chrysler is unaware of any crashes or injuries, but has received 38 complaints pertaining to broken drive shafts.

Chrysler’s drive shaft recall impacts about 61,400 vehicles in the United States, 13,700 in Mexico, 1,000 in Canada and 2,300 outside of North America.

The recall does not affect SUVs equipped with 4x4 drivelines since the transfer case is longer. The longer transfer case stops a dropped shield from resting directly on the drive shaft.

Chrysler will notify customers of the recall beginning in May 2013. Authorized dealers will add a bracket to support the heat shield at no cost to the owner. In the meantime, customers may contact Chrysler at 1-800-247-9753. Chrysler’s recall campaign number is N10. Concerned owners may also contact the National Highway Traffic Safety Administration’s Vehicle Safety Hotline at 1-888-327-4236 or visit Home | Safercar -- National Highway Traffic Safety Administration (NHTSA). The NHTSA campaign number is 13V121000.


SOURCE

Hard to believe that this Recall is only on 2X2 Nitro and not the 4x4 models!
 

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I remember reading old posts on the forum where members did have their drive shafts cut into 2 pieces, but I do not remember the cause.

:cool:
 

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